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An Illustrated Guide to the BT-Online Series

2026-10-15Application Note

Bettersize application notes
COMIC STORY · ONLINE PARTICLE SIZE MONITORING

An Illustrated Guide to the BT-Online Series

CORE TECHNOLOGY
BT-Online Series
In traditional process lines, samples are collected and transported to a laboratory before particle size can be measured. The lab team spends time waiting, and results are delayed. With the arrival of the BT-Online Series, particle size can be monitored real-time directly from the material stream in the production process. BT-Online1 is in charge of dry process lines, and BT-Online2 manages wet process lines.
Comic panel 1
01 / Traditional sampling begins in the laboratory workflow

Offline testing requires manual sampling, sample transfer, preparation, and software operation, and may receive delayed results. BT-Online automates the measurement process and provides real-time particle size data, allowing operators to respond to changes more quickly.

Comic panel 2
02 / BT-Online monitoring workflow
Comic panel 3
03 / BT-Online monitoring workflow
Comic panel 4
04 / BT-Online monitoring workflow

With BT-Online, manufacturers can maintain consistent product quality, improve production and energy efficiency, and reduce operating costs through continuous monitoring and timely process adjustments.

Comic panel 5
05 / Continuous monitoring supports timely process adjustments

Summary: This illustration compares traditional offline particle size testing with BT-Online’s real-time monitoring approach. By automating measurement and providing continuous particle size data directly from the production line, BT-Online enables faster process adjustments, helping manufacturers improve product quality and production efficiency while reducing energy consumption and operating costs.

About the Author
Paddy Zhou

Application Engineer
Application Research Lab, Bettersize Instruments Ltd.
BT-Online
BT-Online Series
Online Particle Size Analyzers
Real-time particle size monitoring for dry and wet battery-material process lines.
BT-Online1 supports dry powder processing and plant control integration.
BT-Online2 supports wet processes and explosion-proof configurations.
Content Credits
Author: Paddy Zhou | Editor: Melo Xia
Technical content reviewed and published by Bettersize Instruments.

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